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COOKING & HEATING

At the heart of the rendering process, cooking and heating play a critical role in converting animal by-products such as meat, bones, offal, and blood into valuable end-products like proteins, fats, and tallow. In a modern rendering facility, this phase is carefully controlled to ensure maximum yield, product quality, and energy efficiency.

The Batch Cooker is a multifunctional processing unit designed for the controlled batch rendering of animal by-products. It performs critical operations including conditioning, sterilization, hydrolysis, and drying, making it a key component in high-quality rendering systems.

Ideal for processing white meat (poultry), red meat, feathers, blood, or mixed by-products, the Batch Cooker ensures maximum flexibility and consistent output. Through precise temperature and pressure control, the system guarantees complete sterilization and optimal breakdown of raw materials, resulting in safe, stable, and high-yield end-products such as proteins and fats.

Engineered for durability, efficiency, and compliance with strict hygiene standards, the Batch Cooker is the preferred solution for rendering facilities seeking reliable performance, product quality, and operational versatility.

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At Blacksmiths, our Super cooker systems are engineered for efficient, continuous processing of meat, bones, and offal. Designed to optimize the rendering process, the Super cooker ensures thorough drying of raw materials, delivering consistent, high-quality output. Ideal for operations demanding high throughput, reduced energy consumption, and superior end-product quality, the Super cooker is the ultimate solution for modern rendering facilities

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Blacksmiths' Industrial Salt Evaporator is a robust and efficient solution designed to recover salt from saline wastewater generated in animal slaughterhouses. This system utilizes controlled thermal evaporation to separate water from dissolved salts, enabling the recovery of reusable salt while significantly reducing wastewater volume.

Constructed from corrosion-resistant materials, the evaporator is built to handle the high salinity and organic content typical of slaughterhouse effluents. The process involves heating the brine under optimized conditions to induce evaporation, leaving behind high-purity salt crystals suitable for reuse or safe disposal.

Ideal for operations seeking sustainable waste management, cost savings on salt procurement, and environmental compliance, the Industrial Salt Evaporator offers high efficiency, low energy consumption, and minimal maintenance.

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Blacksmiths' Blood Coagulator is designed for the continuous thermal processing of raw blood, ensuring efficient coagulation through direct steam injection. This advanced system delivers consistent performance by transforming liquid blood into a coagulated form, which can then be seamlessly dried using a Ring Dryer or Disc Dryer. Engineered for operations requiring high capacity, minimal energy usage, and superior product quality, the Blood Coagulator® is the optimal solution for advanced rendering applications.

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Blacksmiths' Vertical Digester is a high-performance solution engineered for the thermal processing of leather fleshing, enabling efficient separation of tallow and solids. Specially designed for the rendering and leather industries, this vertical system ensures consistent cooking, optimized fat recovery, and reduced waste volumes.

Operating under controlled temperature and pressure, the Vertical Digester breaks down organic matter and releases bound fat from leather by-products. The resulting tallow is separated from solids and collected for further processing or commercial use, while the remaining material is prepared for drying or disposal.

Constructed from durable, corrosion-resistant materials, the digester is built to withstand harsh industrial environments and continuous operation. Its vertical design ensures space efficiency, uniform mixing, and effective heat transfer—delivering high yields, low energy consumption, and reliable performance.

Ideal for tanneries and rendering plants aiming to maximize resource recovery and operational efficiency, the Blacksmiths Vertical Digester sets the standard in sustainable by-product processing.

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